Massive Repairs in Savusavu

I return to Savusavu after a quick trip to the states to pick up all of our boat parts (see blog “Life as a Pack Mule“).  Now, Matt is ready to begin working on the lengthy list of repairs.

He tackles the most important jobs first: Port Engine and Starboard Steering

Port Engine Timing Belt

An engine cannot run without its timing belt.  We lost the port engine timing belt in Tuvalu which rendered us short one engine.  See Failures Bring on Frustrating Times.

The new timing belt was a lot tighter than the original.  It took Matt a few tries to get it on.  Once it was on, Matt triple checked everything before attempting to start the engine.  And….it would not start.  He worked on it all day before he finally asked a fellow cruiser (Michael from sv Promises Kept) to take a look.  They bounced a lot of ideas off each other and worked on it for several hours.  Still nothing!  It would try to turn over and it sounded like it was almost there.

Finally, Matt took it apart again and triple checked everything again.  Hoping that all of the pieces were aligned and “in time.”  He moved one piece a few cm over and tried to start the engine.  It was the most beautiful sound to hear that engine fire up!  And we are back to being a two engine boat!

Starboard Steering Gear Box

This project is a little trickier as we require a machine shop to press the bearings out before Matt can finish this project.

Matt was able to get one of the small and one of the large bearings out using his new tool kit.  The Orion Motor Tech Blind Hole Collet Bearing and Seal Puller Extractor Kit.  This heavy tool kit was part of the reason my check in bag weighed 66lbs!

So we had two of the four bearings/seals out.  The other two required a machine shop.  

What we learned:

  1. The small bearing is completely missing its seal.  See old vs new bearings in the photo below.
  2. The large bearing and seal are workable but since we are taking it all apart we will replace them too.  

In the photo below, Matt uses the extractor tool to remove the bearing (green arrow). 

The red arrow shows the spot where the bearing came from out of the gear box.

We also noticed that there are a few teeth in the gear that are “worn.”  This wearing is at the center position (when the helm is centered) which is the most used position.

Finding a Machine Shop

We need to find a machine shop that has a large press to remove the gear. This would give us access to the two bottom bearings.

Stay tuned for a follow up blog post on our trip to Labasa to find a machine shop.

Wash Down Pump

The wash down pump is located at the front of the boat by the mast.  We use it to clean off the ground tackle and the boat.  We can use both fresh water and salt water through the same pump and 50′ of hose which makes it super convenient.

This poor pump is constantly exposed to salt water as it lives inside the anchor locker. 

It stopped working as we were lifting the anchor up to leave the Marshall Islands.  Which was a real bummer as the anchor chain was really dirty and needed a good scrub.

Matt thought he could repair the pump. 

However, when he took it apart he realized it was too rusted to repair. We ordered a new one which I brought back with me from the states.

Matt got it installed with little effort and ow it is working perfectly.

Leaks at the Bow

It is never good to have a leak on a boat and we had 2!  At least both leaks were contained to the bow peaks.  

We use our two forward bow peaks for storage. 

The port bow peak houses (5) A4 and (8) F4 fenders, a passerelle, SUP, and (8) PFD’s. 

Starboard houses (3) spinnakers, (2) large bean bags, (4) empty large water bottles, and some fun floats and noodles.

Both lockers were getting wet and it was a challenge to find their source. 

Matt discovered that the starboard leak was coming from the outside cleat. 

First, he had to remove everything from the locker and to clean it out. 

Then he took apart the cleat fittings, cleaned it, and sealed it up.  No more leaks! 

It does look like we need to repaint the interior of this locker at some point.

The port leak came from the outside rub strake. Matt removed the strake.  The water dripped in through some of the old holes were never filled in.

Matt fixed the leak by filled the holes and applying lots of 5200 (extra strength adhesive).

Our blog posts run 10-12 weeks behind actual events.  Matt worked on these projects over the month of May 2025. 

How did we get all of these new parts to Fiji?  Check out my life as a Pack Mule.

Life as a Pack Mule

We were exhausted after visiting 3 countries and sailing over 1800 nautical miles in less than one month.  However, one of us had to be the pack mule. 

We needed boat parts to repair the boat and they were not available in Fiji.  So, we ordered all of the parts and had them shipped to my sister in California.

Imagine our surprise when we discovered it would cost $900 USD to ship a 20lb box (18″x18″x6″) from Los Angeles to Savusavu.  

In the past we used Fiji Freight and they were amazing!  However, they are no longer doing consolidated shipping.  They are only focusing on commercial shipping.  We looked at many shipping companies and shipping agents.  The cheapest price was close to the price of an airline ticket.

We decided it would be best to physically go to the U.S. to retrieve our valuable boat parts.

Savusavu to Los Angeles

A flight from Savusavu to Nadi and then Los Angeles will cost about $1,100 USD and will take 21-22 hours (depending on layovers).  

The one hour flight from Savusavu is on 21-passenger plane operated by Fiji Link.  This small plane pulls up to the equally small, single-building airport. 

I sat in the last row on my departing flight.

We had beautiful views of both Viti Levu and Vanua Levu. Markedly, a beautiful day!

I love that you can see the shadow of our airplane in the water.

Coming in for a landing at the Nadi International airport. 

The bottom left photo shows us making the approach to the airport. Can you see the air strip?

The Domestic terminal is super small.  One baggage carousel, a small cafe, bathrooms and 2 desks. 

It is a short 3-minute walk to the International terminal.

The flight from Nadi to L.A. was huge! Close to 250-300 passengers.  It was cruel that they had us pass by the business/first class area to get to our tightly packed economy area.

Hermosa Beach

I took a few extra days with my sister and her sweet 6-month old puppy Luke. 

We went on lovely walks each day, ran some errands, and gathered boat parts.

The only person I got to see was my uncle Matthew.  He came by for a short visit and lunch.

I enjoyed lots of walks between Hermosa Beach (above) and Manhattan beach (below).

Pack Mule

Enough funny business.  It was time to earn my pack mule title. 

It was time to remove all packaging and organize this chaos in a way that meets the strict luggage guidelines.

I was allotted one checked bag weighing 30 kilos (66lbs) and one carry bag weighing 7 kilos (15lbs).  

Lots of heavy bearings, a wash down pump, a full stainless tool kit, 2 sets of dive gauges, snorkel gear, and some clothes.

As it turned out my checked bag came in right at 30 kilos!  Man was I lucky.  My carry on was 5 kilos.

Matt took a photo of our plane coming into Savusavu:

Our blog posts run 8-10 weeks behind actual live events. 

I was a pack mule for Matt the first part of May 2025.

Be sure to read about our passage to Fiji here.

Onward to Fiji

We spent a lovely week in Funafuti, Tuvalu.  But, it was time to make the journey south east towards Fiji. 

The forecast showed light winds, rain, and seas between 1-2 meters.  

Prior to leaving we filled up on duty free fuel diesel. 

Pacific Energy typically fuels 200 liter drums with their large nozzles.  These nozzles are too big for our jerry cans.  Our solution was to fill a 200 liter drum.  And then use a hand pump to transfer the fuel from the drum to our (10) jerry cans. 

We transported the (10) jerry cans across the street, down the beach, in the surf to the dinghy, and then on to the boat!

Passage to Fiji

We departed early on a Saturday morning.  We spent the first 5 hours motoring across the lagoon, out of the pass, and then down the eastern side of the island.

Day 1:  The first 24 hours were really calm. We had really light winds (4-6kts) and could not sail at all.  So, we motored for the first 24 hours.  

The night brought rain showers and squalls.  The days had sunshine and rainbows. 

However, Days 2-4 we had just enough wind to raise the main and genoa to full sail. The days were beautiful with full sunshine, blue skies, white puffy clouds and decent conditions. 

Yes, we could have used more wind, but with the boat “injured” it was best to have these light winds.

We wanted to go through the Somosomo Straight (between Vanua Levu and Taveuni) during the day.  However, we did not arrive until evening.  Lucky for us we had tracks and great charts. 

We lost the wind completely between the two islands and motored through the narrow channel.  We arrived to the Savusavu channel perfect timing around 0800.  

  • Traveled:  Funafuti, Tuvalu to Savusavu, Fiji
  • Distance Travelled: 561 nautical miles
  • Total Time at Sea:  97 hours (4 days)
  • Motoring Time:  37 hours (ouch)
  • Average Speed: 5.8 and Max Speed 11kt

Matt and I under passage

The top red arrow is Funafuti, Tuvalu.  We passed many tiny atolls and islands in route to Fiji including Niulakaita Island (green arrow). And we re heading to Savusavu, Fiji the black arrow.

Arriving Fiji

Now, the tricky part.  We need to maneuver the boat in the very narrow channel to the mooring.  We had a local cruiser on stand by with his dinghy and Copra Shed Marina sent their staff to assist as well.

Savusavu, Fiji channel

Savusavu, Fiji channel

Matt was able to align the boat with a mooring.  However, before we could pick it up a large roll on / roll off tanker asked us to move so they could get past us.  He is barreling toward us and there is nothing we can do but try to reverse.

Unfortunately, once Matt reversed we had no way to get back to the mooring.

The marina guy towed us back to the mooring.  What a heart stopping event as we are surrounded by channel markers, buoys and boats.

We are here and settled.  This will be home for many weeks as we await our boat parts and start on all of the repairs.

Formalities in Fiji

Once we were settled on the mooring, the marina organized the officials. 

The Health official arrived first.  She checked under our beds, in our bathrooms, inside the fridge and freezer looking for bugs. 

We passed. 

Immigration, Customs, and Biosecurity were next.  A short 30-minutes later and we were officially cleared into the country!

Fiji Officials Clearing us into the Country

Fiji Officials Clearing us into the Country

A boat full of school kids passed by and shouted “Bula.”  It was the perfect welcome to this amazing country!

Our blog posts run 8-10 weeks behind actual live events.  We were under passage toward the end of April 2025. 

We celebrate the bombing of Funafuti, Tuvalu – check it out!