Category Archives: Repairs

Martingale issue

Aging Gracefully? Me and the Rig

Our beautiful home / boat is fast approaching her 20th birthday.  In human years that is at the start of your prime, but in boat years that is getting “up there.”  As you might recall, we replaced our rig (well our standing rigging) in St Maarten back in 2016.  Our rig was close to 15 years old but showed no signs of wear and tear.  We went to FKG Rigging which is known to for their top-quality products and craftsmanship.  We were very happy with work.

Fast forward 11,000 sailing miles and 3.5 years later….we have a problem.  Our martingale which is at the bow of the boat is made of 14mm stainless steel.  There are 19 strands woven together and then swagged in to a toggle on one side and a pin on the other.  This rod reaches from the port bow to the starboard bow and is the main support for the fore-stay which holds up the front of the mast.  So, basically, kinda important to have the martingale strong and healthy.

Saving Grace

On the port side we attached a shiv to direct the jib furling line.  It is a common thing to do as it helps furl the line without chafing into the furler.  Good thing we did too as the shiv was held on with dynema (really strong rope for my land lubbing readers).  The shiv is about 1-2” above the toggle on the martingale.

Matt noticed a problem during Shawn and Sharon’s visit. He just happened to look up as he was sitting near the bow.  Three of the 19 strands were broken off between the toggle and the shiv.  YIKES!  That is really bad.  Our mast could have fallen down, had we been under sail and put too much pressure on the martingale.

AN OUNCE OF PREVENTION

First things first, we put some preventative measures in place.  We tied our spin halyard which almost reaches to the top of the mast to the starboard bow cleat.

Spin Halyward bow to top of mast

Spin Halyward bow to top of mast

Then we tied a 3/8 or 1/2” dynema line from bow to bow to help support the martingale.  We later learned that the breaking strength of the dynema line is as strong as the 14mm stainless strand.  Wowza.  These two safety measures are just preventative.  We would not go under a big passage with these measures.

Shiv on top and damaged wires below

Shiv on top and damaged wires below

When we got back to the internet we contacted two companies in Tahiti.  There are no companies to work on our rig in the Marquesas. 

We use the information from our FKG invoice and measure, measure, measure prior to ordering.

Measuring the martingale

Measuring the martingale

Resources

We have a network of resources here which is fabulous considering the internet is not reliable or available.  There is a document called the compendium which is created by one boat, but information is gathered and shared by all cruisers who visit.  It is a crowd source document. 

There is also the SSB cruiser net which happens twice daily.  This is an information sharing channel used for vessels underway and at anchor to share information across French Polynesia.

Utilizing both of the above resources we discovered that there are two companies in Papeete that could possibly do the work for our rig.  Mat Rigging and Sailtech.  Mat Rigging was recently sold to a new person whom we know nothing about.  The original owner had a great reputation and was highly recommended but is no longer available.  All we can do is contact them both.

Sailtech

The initial email went unanswered.  After a few days, we called them, left a message and asked them to respond to the email.  The next day they responded that they were not sure if they had the toggle in stock.  After no response when I followed up, I emailed them again few days later.  The third email went unanswered.  They are technically a sail repair company and maybe not so great as a rig repair company. 

Mat Rigging

John, the new owner of Mat Rigging, responded the next morning that he could do the work in a week and provided an estimate.  We provided additional measurements and photos and had a few more emails back and forth.  Then he stated he needed full payment prior to starting work.  Not surprising, but frustrating.

Making Payments in Foreign Countries

It would be so easy if we could use paypal, vinmo, or even a credit card over the phone.  But alas that is not possible.  We went to the local bank in Nuku Hiva Banco Socredo with a French speaker.  He translated for me and asked if we could pay them cash to make a wire transfer to Banco Tahiti in Papeete.  The bank refused and suggested we try the post office.  We trudged over to the post office and they too refused.  Nuku Hiva Yacht services would do a transfer for us but they charged 10% which would be $112 and take two days.  Seriously, no way!

In my pondering state (some call it “bitching”) I mentioned my dilemma to some friends.  They knew a guy on another boat who was traveling to Papeete the next day and offered to introduce us.  Long story, short, we met, had dinner, shared some wine and gave him cash and John’s (Mat Rigging) contact information.  With any luck, he will arrive in Papeete the next day, meet with John and pay him for his services.  All went well and we received a receipt 36 hours later!

Shipping the Part

Typically, you can transport things by ship, plane or service.  The services (Fedex, DHL) can be unreliable here and there is no guarantee when or if your part will arrive.  The ship is not due to come in to Nuku Hiva for another 2 weeks (they shut down for the holidays).  So, it looks like air travel is the only way. Lucky for us, shipping was only $100 which seems cheap considering that this is a 4-meter (12’) piece of stainless steel pipping that can only be rolled so much – it will be a big, flat package.  Strange that you can ship part of your rig from one remote island to another. 

And It All Came Crashing Down

I was thinking “wow this has been relatively easy” John is easy to work with, speaks English, and this is happening.  But, alas, that is not the case.

On the day that the parts were supposed to be put on the plane, I got a call that he doesn’t have a right hand toggle.  WTF!  We sent the 3 part numbers in email (multiple times), text, and photographs.  He did not realize he did not have the part until after he received our money and went to assemble everything.  You’ve got to be kidding!

Check back with us for the conclusion of this saga.

Love my varnished entryway

Spa Time to Beat the Boatyard Blues

Boatyard blues effect Matt and I as well as our boat.  I think it’s a necessary evil, but it takes its toll.  While we are waiting for repairs to be completed, we decided to beautify Sugar Shack.

Five years ago, we painted our dinghy davits that were showing some wear and tear.  Then 2 years ago, we painted the mast, boom, and bow sprit while we were in St. Maarten.  We have wanted to paint our bimini support poles for some time now, but thought that the best way to do it was to remove our bimini which was just too big of a job for the two of us to tackle on our own.

BIMINI SUPPORTS

The support poles get a lot of rubbing from our jib sheets and the paint has just worn down over the last 18 years.  So, since she is on the hard and the bimini is raised to thread the solar panels wires, we decided to get the job done.  We hired Bristol Marine to do several projects for us.

They masked off all areas, sanded and removed all flaking paint and glue residue, prepared metal with acid wash Alumiprep 33, rolled/brushed Zinchromate Yellow, Primer, applied Epoxy Primer White, sanded, and then painted by brush, 2 coats of Stark White AwlGrip (should have been cloud white, but they are close enough).

Bimini Supports Getting Some Love

Before photos of Bimini Supports

Photos below below show bimini supports with primer (lovely green), the cockpit table is gone (being sanded) and the entryway is being varnished.

Bimini Supports with Primer

Bimini Supports with Primer

We had to have the team redo some pieces because they were not done to our satisfaction.  But to Ben’s credit, they re-sanded and re-painted until we were happy.

Here are some shots where there was paint drip, low paint coverage, yellow primer on the bimini track, and bubbles in the varnish.  Matt even got in on the action to show them how it he wanted it done (and they call me the “perfectionist”)

Few places to fix on the bimini supports

Few places to fix on the bimini supports

And now it is simply smooth and lovely:

Bimini Supports Completed

Bimini Supports Completed

ENTRYWAY

Back in 2013, we had “Vision” varnish our entryway in St. Lucia.  It has had many a feet stomp across wearing it down and it was time to refresh it.  After all it is the first thing you see as you enter our dwelling.

This process requires a lot of masking as the old varnish is stripped way with a heat gun and scraper.  Haner, our worker said that it is a bit more difficult as we have a thin layer of varnish.  He has to be very gentle as not to overheat or burn the natural wood while removing the varnish.  If there was a thick coat, he could make better use of the heat gun.

The photo on the right shows where he removed some varnish and then shows the depleted varnish.

Repairing the Varnish on the Entryway

Repairing the Varnish on the Entryway

Once all of the old varnish was removed, they block sanded it, cleaned, applied yellow primer AwlWood and 10 coats of gloss (while sanding in between coats).

Entryway Completed and looking marvelous.

Entryway Half Way Mark

Entryway Half Way Mark

COCKPIT TABLE

Our cockpit table is protected with a wood stain, but it tends to need updating every other month.  The sun fades the stain and exposes the wood which could cause damage.  We decided to have the team sand the table and apply Semco Oil Natural Color to see if this will last a bit longer.

We really liked the look of the entryway at the half way mark and asked Bristol what the cost would be to do the same treatment to the cockpit table.  Unfortunately, it was way out of our budget at $2500 so we opted to go back to the Semco Oil Natural Color.

This is a photo of the table using StarBrite Stain. It actually is not really bad now, with the exception of the center edge where the flaps leave exposed surface.

Before Photo: Cockpit Table StarBrite Stain

Before Photo: Cockpit Table StarBrite Stain

The cockpit table all sanded and ready for Simco Oil

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All ready to host dinner parties:  Super pretty!

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TEAK ENGINE HATCH COVERS

Both the Port and Starboard Engine Teak is coming up off the cover.  We decided to remove them so we could properly glue them down.  It was so bad that when it rained it leaked a little bit into the engine room – and we can’t have a wet engine room.

Photo shows corner teak coming up and 2nd photo is Matt stepping on it and you can see the water seeping out.

Engine Teak Coming Up on Cover

Engine Teak Coming Up on Cover

Bristol sanded both hatches, so now we need to sand down the other teak steps on each sugar scoop before sealing with Star Brite.

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The boatyard blues are always made better when your home looks good. It’s a slow process, but soon Sugar Shack will shake off her boatyard blues and be back in the water.  Who said that the boatyard blues can’t be productive?

BEFORE AND AFTER SHOTS:

Here are some before and after shots of the interior cabin during work and after the boat has been put back together.

Before and After forward cabin and main salon

Before and After forward cabin and main salon

Main or master cabin

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Master cabin head (bathroom)

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Aft cabin / office:

After cabin office before and after.

After cabin office before and after.

 

Marina Pez Vela

Sweetie Gets A Clean Bottom-Boat Chores

The yard at Marina Pez Vela is really nice.  However, as with most things that sit outside for an extended period of time, the boat gets really, really dirty.  So, in between managing our insurance claim, we have been busy working on lots boat chores.

Marina Pez Vela

Marina Pez Vela

Everything had to be removed from under our settees to enable the workers access to our house batteries, inverter/charger, COIs, and switches.  So, all of those items were moved to our master head.  In addition, the beds had to be opened up to get to the carts and bilge pumps, and cabinets had to be emptied to get to the fridge and freezer pumps.  All of that “stuff” plus our settee cushions that are normally stowed are now stuffed in other places.

It’s heartbreaking to see your home in such disarray.  So, we do what we can to keep it clean and organized as much as possible.

Before and After Photos

The salon photo below was taken “before” we put some nice artwork up behind the settees, but you get the general idea of how clean we keep our boat on a daily basis.  The bottom photo has all cushions removed, and our two sails (main and jib) in the salon.

Salon before and after photos

Salon before and after photos

The master cabin before photo was again taken before we put up our beautiful artwork.  The after shot has the bed folded up for easy access to equipment underneath.

Master cabin before and after

Master cabin before and after

I love our starboard master head because it is roomy, white, and breezy. Sometimes it is the coolest place inside the boat.  We keep it spotless because that is just how we are, but now it is stacked with stuff.

Master Head (Bathroom) before and after

Master Head (Bathroom) before and after

The port aft cabin is a office / cabin.  Typically we use this room as our “work room” so we may have some tools and our sewing projects out if we don’t have guests.  Now it is a bit of a disaster with stuff coming out of all areas.

Office / Cabin Before and After

Office / Cabin Before and After

The port forward cabin is full of our salon settee cushions

Port Forward Cabin After

Port Forward Cabin After

A few of the boat projects we have completed while on the hard….waiting.  Most of these chores or projects have been done two or three times due to the mold and constant mess from various workers.

All this work, on top of managing the insurance claim, three vendors, large budget, shipment of parts, visa renewals, extended cruising permit, Galapagos permit, and long stay visa for French Polynesia – good thing I’m a project manager.

Interior Chores:

  • Wiped down all surfaces to remove dirt, dust, mold
  • Cleaned all interior wood work and apply Howard Feed & Wax BeesWax
  • Removed mold with bleach and apply Concrobium Mold Control
  • Aired out all closets, cupboards, drawers
  • Removed silicone from ceiling panels and ceiling (access solar cables)
  • Cleaned and wipe down all bilges
  • Cleaned all areas of debris after workers left, daily

Mold grows within weeks of being clean as it rains every day here creating a great breeding environment.  So, you have to stay on top of it.

Exterior Chores:

  • Scrubbed teak hatches, sugar scoops, and swim ladder steps.  Then apply Star brite Teak Oil.
  • Restored all stainless steel by cleaning with ospho
  • Removed and replaced silicone around front & back bimini rails and around bimini port, back, starboard wood accents.
  • Cleaned up both props using muradic acid (smelly job) see photo below
Cleaning props with muradic acid

Cleaning props with muradic acid

  • Scrub both sides of all three sunshades that were covered in dirt and muck after a few months on the hard in the yard.  Had to do this twice due to the excessive dirt.
Cleaning the Sunshades

Chores: Cleaning the Sunshades

Scrubbed, sanded, and applied Star Brite Teak Oil on all exterior wood accents.

Wood accents chores

Wood accents chores

The bottom of the dinghy is always a challenge to clean.  Most cruisers will take her to a beach, flip her over and clean with sand and soapy water.  However, our outboard is so big and heavy that we cannot taker it off/on easily, so we cannot flip “Sweetie” over.

With the boat on the hard and the outboard on the stanchion, we could easily flip her over so I could clean her bottom.  This was not nearly as bad as many other dinghies we’ve seen, but this was bad for “Sweetie.”  Using a lot of elbow grease, soapy water, scrub brush and “On Off” on the fiberglass hull she came clean after 6 hours of hard labor.

Sweetie's Bottom job

Sweetie’s Bottom job

We left our helm seat cushions out for a comfortable place to sit and within a few weeks we had mold.  It rains here every day, for hours.  So, they had to be scrubbed clean before being stowed inside.  No more cushions outside.

Helm cushions moldy from rain.

Helm cushions moldy from rain.

Matt has been extremely busy as well.

  • Cleaning both engine rooms
  • Re-welded Starboard engine mount that holds alternator
  • Repaired leak in dinghy pontoon using Inland Marine’s Sealant Kit
  • Removed several ceiling panels to access solar panel wiring
  • Replaced big and small zincs on both props
  • Scrubbed down the topsides (over and over and over again)
  • Cleaned and lubed both props
  • Used ospho on stainless on the mast (since it is down and easy to reach and clean)
  • Cleaned out all storage areas.
  • Repaired two drain fittings that were leaking

Check out these clean props, freshly lubed and sporting new small and large zincs!

New Zincs on Both Props

New Zincs on Both Props

We removed our SSB plates to clean them.

Keel Coolers and SSB Plates Maintenance

Keel Coolers and SSB Plates Maintenance

Since we have been waiting to finish up this claim, we have had 5 months to do chores.  Since, I first wrote this post, we have completed more boat chores … at least we will be busy while we wait:

  • Created pattern to replace damaged ceiling panel in master state room
  • Cleaned and prepped ceiling area for new ceiling panels (three panels in master and 1 panel in office)
  • Applied VHB tape to ceiling panels and put them back up (4 months later)
  • Sewing projects: repaired wench covers, dinghy fuel tank cover, sail bag, hat.
  • Sewing project: created new sunbrella cockpit covers to keep the rain out
  • Cleaned wench handle holders
  • Repeated all projects above for Christine on Interior and Exterior before launch

New Boat Cards and Stickers

On the plus side, we did manage to create new boat cards and stickers.  We often trade boat cards with other cruisers so we can stay in touch as we travel.  These are much cleaner, with more information, and has a fabulous photo of us.

Sugar Shack Boat Cards

Sugar Shack Boat Cards

Matt created two designs for our boat stickers.  We ended up going with the top graphic with images.  Lots of places let you put your sticker up at their establishment which is fun to represent Texas.

Sugar Shack Stickers

Sugar Shack Stickers

Sugar Shack on the Hard in Marina Pez Vela.  Her boom lies across her bow, her mast is on the ground behind her and all her sails, rigging, sail bag, spreaders, etc…are down.   She desperately needs a new bottom job (even though her current one is less than 18 months young)…the elements will do that to your ablative paint.

Sugar Shack on the Hard MPV

Sugar Shack on the Hard MPV