Tag Archives: boat upgrades

Comfort Upgrades

There were a few more upgrades that we wanted to do this year including adding “rain flashing” over our 4 large window hatches and adding a back rest in our cockpit.

These might seem like “small” upgrades but they add a lot of comfort value to the boat.

Quick Upgrade Summary:

  • Rain Flashing for windows
  • Back Rest in Cockpit
  • Inflatable Fenders
  • Forward Scan Transducer
  • VHF Microphone at the Helm

Rain Flashing

Sugar Shack has (4) large hatches and (3) small hatches on each side of the boat. The large hatches let in a lovely breeze and are open as often as possible.

However, when it rains, we have to run around closing all of the hatches to prevent water from getting inside the boat.  

As you can imagine, it gets very hot in the tropics.  When it rains and the large hatches are closed it becomes unbearable on the boat. 

The water drips into the cut out which then drops behind the hinge and into the boat.

We had to do something that would allow us to leave the windows open during the rain without soaking the interior.

Ian on Tavake (a Catana 431) had made rain flashing that inspired us to do something similar.  Unfortunately he no longer had the mold so we had to start from scratch.

Scott our fiberglass fabricator was able to make a pattern to build the mold.  

We were able to make 4 rain flashings for our large windows once the mold was completed.

Matt scratched the back of the carbon pieces, adhered 3M VHB tape and we were done!

Shortly after install we had our first rain and they worked perfectly.

Back Rest in Cockpit

A small yet irritating issue with the cockpit is the lack of back support. 

Many Catana owners added a back rest that sits between the salon main window and the cockpit main seating.

Our friend Eric, on El Gato (Catana 472) had drawn up these design specs.  We used this as a guideline and made our own modifications. 

However, we did not want it as tall so we made it shorter than the 10 3/8″ height. 

In addition, we wanted a round, not square mounting bracket.

Once the back rest was manufactured we had it electro-polished at Spiralweld in Auckland.  This will protect it and keep it shiny with minimal polishing effort on my part.

New Inflatable Fenders

Sugar Shack came with (4) A4 large, round fenders and (8) F4 pencil fenders.  We later added fender covers to protect the fenders and the boat.  These fenders have served us very well.  However, they do take up a lot of space in the forward bow peak.

So, we decided to purchase new inflatable fenders.  We went to Hauraki Fenders and purchased (8) Medium 350x1100mm (1’x3.6′) fenders and fender covers.

We are super excited to try out our new fenders!  For safety reasons, we kept the (4) A4 round fenders so that we always had fenders at the ready.

I did not want to unpack the tightly packed fenders for a photo op so you get a generic photo. 

Forward Scan Transducer

We decided it was time to purchase a forward scan transducer which will allow us to see the gradient ground levels in front of us.  

This forward-looking sonar provides a clear two-dimensional image of the bottom in front of us, allowing us to navigate shallow or poorly-charted waters with confidence. With real-time updates and a forward-looking view of up to eight times our current depth.

This will be a useful tool while anchoring.  We bought it from B&G for roughly $1200.

VHF Handheld at the Helm

We have our “big” VHF at the navigation station and (2) small hand held VHF units.  However, we have never had a VHF Microphone at the helm station.

A rather small inconvenience, but one that has irked us for awhile.  So, it was time to install one.  Matt ordered a white ICOM IC-HM 195S Command Mic IV from Amazon for $241.

Purchasing and Contact Info:

  • Scott Banks, Fabricator, Whangarei, NZ +64.22.380.3972.  Fabricated the helm pedestal extensions and the window rain flashing
  • Stainless Fabricator: Phil Waddell, hardout98@icloud.com, and his wife Joy Waddell, joyw2@icloud.com. +64.21.280.6356
  • Spiraweld, www.spiraweld.co.nz, +64.09.576.1199 

Be sure to check out our other upgrades on “Impactful Upgrades” blog post.

Our blog posts run 8-10 weeks behind actual live events. 

We worked on these two projects for several months over November 2025 through January 2026.

Hauling out at Norsand Boatyard

A return to New Zealand means a return to the boatyard.  We have a lot of upgrades, repairs, and general maintenance to do at Norsand Boatyard.

The slipway team with Kevin and Shane handle our haul out with expertise and professionalism!

We arrived in NZ with an exceptionally clean bottom (hull) when we arrived 18 days ago.  However, we spent those 18 days up river tied to a dock with warm, stagnant water.  These conditions are perfect for growing barnacles on our nice clean boat.

The good news: the yard pressure washed the boat immediately after haul out.  Matt and I (mostly Matt) spent days scraping the barnacle feet off the hulls so we could see where we needed to touch up the Coppercoat.   We do plan to burnish the bottom before we splash.

We have so many projects to accomplish in a short amount of time.  We have had to hire several different contractors in addition to the experts at Norsand.

Contractor Projects

  • Repair: Port fresh water tank needs to be repainted
  • Repair: Bottom of hull needs to be repaired due to reef scratches
  • Repair: Port rudder arm attachment needs to be replaced
  • Repair Canvas: Genoa bolt rope, aft shade, dinghy chaps, helm seat, 2-window shades, 3-back rests
  • Maintenance: Saildrives need to be serviced, gear oil changed, seals near props changed
  • Maintenance: Props need to be services, cleaned, and slightly adjusted
  • Maintenance: Paint crossbeam and martingale
  • Maintenance: Re-varnish (2) princess seats, (2) handrails, (4) swim steps
  • Maintenance: Burnish bottom of the boat
  • Maintenance: Paint saildrives and props with Prop Speed
  • Maintenance: Apply vinyl to rudder entry 
  • Upgrade: New window covers
  • Upgrade: New Solar Arch
  • Upgrade: New Solar Panels
  • Upgrade: New (2) Air Conditioning units
  • Upgrade: New Helm station extensions to fit new chart plotters
  • Upgrade: New Raymarine Mounts to fit gauge on helm
  • Upgrade: New rain flashing for the 4 large windows

Matt and Christine’s Projects

  • Paint (2) bow peak lockers (scrape, sand, clean, paint)
  • Clean stainless chain and re-mark 10m sections
  • Replace large zincs
  • Add freon to refrigerator and defrost freezer
  • Deep clean oven and stove
  • Paint security camera and cockpit clutch
  • Replace stickers on daggerboards
  • Sew: New helm covers, rail protectors, princess seat covers, cover for backrest
  • Polish all exterior and interior stainless
  • Clean and oil all exterior (hatch covers, sugar scoops) and interior (floors, walls, cabinets, tables) teak
  • Deep clean or re-organize entire boat
  • Prepare for insurance survey

The Plan

Our goal is to be out of the yard in 45 days but more likely it will be 90 days.  However, Norsand will close the yard for nearly 3 weeks during our haul out. 

Matt and I will focus on the contractor work for the first 5 weeks. We will work on our smaller projects in between our project management and overseeing of projects.

When Norsand closes we will focus on our larger projects.

We worked in the Norsand boatyard from 10 November 2025 – 12 January 2026.

Find Norsand Boatyard on No Foreign Land.

Check out the quirky things to do in Whangarei.