Tag Archives: vuda marina

Reversing a Problem: Saildrive

Our “reverse” on the starboard engine has always been a bit “finicky.”  The engine’s saildrive will go into reverse but it does not always engage immediately.  Sometimes it takes between 8-60 seconds to engage.  Which can be a problem as you approach a dock or berth.

We had Whangarei Marine service both sail drives in 2023.  However, they could not replicate the issue.

We have been able to just “deal” with the issue for the past few years with no problem as we were not staying at any marinas. 

However, it became a problem really fast when we tried to get fuel at Vuda Marina.

The starboard saildrive did not to engage just as we were approaching the fuel dock.  Lucky for us we were going slow and there were dock hands available.

What is a saildrive?

A saildrive is basically a transmission for a boat. 

It allows you to shift between forward, neutral, and reverse. 

The saildrive is attached to the engine and protrudes downward through the hull connecting to a horizontal propeller shaft mounted on a skeg outside the hull.

Plan B

We scheduled Whangarei Marine to work on the boat when we haul out in November (in 6 weeks). 

However, we need to get this repaired now before we get back to New Zealand.

We called Ritesh Kumar who works at Krishna Yacht Services in Fiji.  

He arrived next day he and a helper arrived at Sugar Shack’s berth in the marina. 

  • First, they moved the engine forward in order to access the saildrive.   
  • Next they had to disconnect the saildrive from the engine.
  • Now, they can access the gears and the sleeve (under the black “oil” top).

The good news is they found the problem.  The bad news is we need to find a new part for our 25 year old engine/saildrive.

The saildrive is the silver mechanism in the 2 lower photos below.  

The forward gear can be seen in the lower left photo in the circle and the sliding sleeve is below that.

The sliding sleeve  was worn on one end (the reversing end) which is why the saildrive had issues engaging.  

In the photo below you can see the “gray” bottom. It is rough in texture which allows the mechanism to shift. 

The copper portion on the top is smooth which prevents the engagement of the part.

The culprit is the sliding sleeve Volvo Penta part 87308. 

It took me several hours, but we found two at Marine Direct Australia. They are an authorized Volvo dealer and they happened to have these parts in stock! 

We had them in our hands in 2 business days (yeah, DHL).

Install

Ritesh and his helper came back and had the cone clutch installed, saildrive connected, and engine put back in place within 2.5 hours.

We tested both forward and reverse which both worked! 

Of course we are tied 7-ways to Sunday so the “real test” will be once we leave the marina.  Then we can test reverse in full throttle but we are confident it will work.

Our blog posts run 6-8 weeks behind actual live events. 

We worked on the saildrive toward the end of September 2025.

Check out where we stayed while we worked on the saildrive -Blog post on Vuda Marina.

A Stay at Vuda Marina

We never had the opportunity to stay at the lovely Vuda Marina during our first two visits in Fiji.

But, there is always a first for everything.

During our 3rd season in Fiji we had the pleasure of staying at Vuda Marina twice.  The first time was to fix our side-stays and the second time was to install a new furler and repair our saildrive.

Vuda boasts of two large basins: the East basin and the West basin.  We were berthed at the West basin, stern tied to the dock and bow tied to permanent moorings.

Surrounding the two basins is the Vuda Boatyard.  This marina is an official cyclone hole which means it is safe for boats to stay here during cyclone season.

At Vuda you can dine at three different restaurants.  There is a General Store with take away food and some light provisions, there is the The Boat Shed which offers a lovely sit down dining experience and then the Restaurant and Sunset Bar which overlooks the bay.

In addition, you can easily rent a car, hire a taxi, visit the Yacht Shop (chandlery) or make use of many other third party services.  Yacht Help

Amenities

There are lots of amenities for those staying at Vuda Marina and Vuda Boatyard.  Those include multiple laundry facilities, free ice (huge bonus), indoor and outdoor showers, trash and recycling and wifi.

Work Completed

We completed the following projects while in the marina:

  • Washed down boat
  • Filled water tanks
  • Fueled up with Diesel
  • Cleaned all exterior stainless steel
  • Cleaned teak sugar scoops and cockpit hatches
  • Made (8) wench covers
  • Outboard Cover
  • Repaired starboard engine (replaced cone clutch)
  • Replaced both port and starboard side-stays, pins, threads, and toggles
  • Replaced furler and (9) foils

New Outboard Cover for our Yamaha 25

It was a productive stay at Vuda Marina.

Our blog posts run 6-8 weeks behind actual live events.

We were in Vuda Marina from 23-30 September 2025.

Don’t miss our crazy antics and 1st place finishes during the 2025 Musket Cove Regatta posted in our last blog.

The Final Rigging Repair Part III

Our rigging work is almost complete. The last part of our rigging work is the replacement of our furler and foils. 

Our furler is 24+ years old and has been limping along for awhile.  We’ve known we would need to replace it but we were hoping to do so in New Zealand (in 2 months).

We assumed we would have more resources available to us in NZ as opposed to Fiji.  But, we’ve been pleasantly surprised.

What does a Furler do?

A furler is a mechanical system on a sailboat that rolls a sail around a stay or into a hollow mast or boom. Furlers allow us to safely and easily deploy, release, and stow the genoa from the cockpit.  This eliminates the need to go onto the deck.

Sugar Shack has a forestay rod that has a multi purpose.  Part of the furler package is 18m of foils which will go on the solid rod we use as a forestay.  The leach of the genoa sail (front end) is threaded through the foils to attach it to the forestay.  The foils turn which allows the sail to be deployed or furled. 

The shaft on the furler has worn down over the years causing the bearing to not sit properly. 

So, the furler still had a little “give” or “wobble” even though we replaced the bearing.  

Ordering the Furler

Matt wanted the C430 x 18m Profurl Furler: included link plates 55mm + SS locks C430 and a threaded pin DIA 25mm (63/64).  

We placed the order with Wichard Pacific in Australia on Friday morning. Both parcels arrived and cleared customs on Tuesday afternoon. Pretty darn impressive!

Removing the Old Forestay, Foils, and Furler

Sammy from Westside Rigging first loosened both of side stays.  This action will release tension on the mast and forestay.

Next, Sammy removed the furler (at the bottom by the bow). 

His assistant held the bottom end of the forestay where the furler is located.

Matt then sent Sammy up to the top of the mast to remove the upper portion of the forestay.

The forestay is very long – about 18 meters long. 

We had 3 people in 2 different dinghies and 2 people on board.  

Sammy slowly lowered the top of the forestay as I guided it past the port bow and down  to the dinghy. 

We slowly get the entire forestay off the boat and stretched between the two dinghies to get it to shore.

It took all of us several hours to remove the old foils (which wrap around the forestay rod). 

Evidently, our NZ rigger used 5200 (heavy-duty glue) to lock in the set pins.  The 5200 prevented us from removing the set pins and forced us to cut 3 of the foils in order to get them off.

We donated 6 of our 9 foils and their connectors to another cruiser.

Installing the New Furler and Foils

We received (9) 2 meters foils (18 meters long), connection brackets and our new furler.

Our forestay (headstay) is 12.7mm stainless rod measuring at 17.5 meters long. It is HUGE. 

We laid the forestay out on the grass and tied off the ends to allow us to pull it straight as we worked.

First the foils go on.  This can be tricky as they have to align just right to get on the rod. And on top of that they fit very snugly over the pin that at the end of the rod.

Sammy installed the connectors which connect the foils to each other.

Loctite is placed on the set pins which are used to secure the foils to the connectors.

The top portion of the furler is inserted and then it is time to work on the furler drum. 

The drum is partially installed and will be completed back on the boat. 

Took a bit of fiddling and maneuvering, but  we installed the headstay and new furler!  Yeah!

Our blog posts run 8-10 weeks behind actual live events. 

We replaced our furler toward the end of September 2025 in Vuda Marina, Fiji.

In our last blog, we share the experience of replacing our standing rigging side stays in Fiji.